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Job Survey: Product Design Engineer

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Location: Livonia, MI
Company: Ford Motor Company
Experience: Mid-level
Highest Level of Education: Other Graduate Degree



Job Responsibilities
Current job responsibilities involve designing mechanical sub- structure components such as one way clutches, hubs, & shells within the automatic transmission. I'm normally in a couple of meetings daily regarding design changes for current or future transmission product programs.Typically 60% of my time is spent verifying failure modes on components. This could be reduced if management were not pushing for a redesign to fix a failure. Nothing wrong with fixing design or manufacturing flaws, but there is something fundamentally wrong with fixing a problem you don't understand. Middle management is willing to waste six to seven figures in dollars to solve a problem only to end up at square one. Once they get on a path or make a promise to higher ups to have an in vehicle fix in 3 months, they are willing to implement the so called fix, even if it puts the transmission in a position to have a more catastrophic failure. A lot of these unknown failure modes could have been discovered by proper design & production verification testing.
Job Requirements
A BS in engineering is required for a position in Component Design. This particular job typically is a requirement to move up in engineering management. You normally have a stint as a Design & Release Engineer from as short has 12 months to as long as 4 years if you want to get on the engineering management career path.
Uppers
The benefits of this type of position are that you are not under constant stress as when you work in a plant during launch or for maintenance. You typically have some time & a bit more latitude when speaking to management about how to solve design issues. Typically, the atmosphere in the office tends to be relaxed except with looming layoffs on the horizon. The last round definitely woke people up when they witnessed people they've worked with for years shown the "Way out the door" courtesy of the "Way Forward Plan".
Downers
The last round definitely woke people up when they witnessed people they've worked with for years shown the "Way out the door" courtesy of the "Way Forward Plan". As far as skills, there are cutbacks happening in all areas of the company, limiting the training that used to be readily available. With global competition becoming extremely competitive, our vehicle offerings combined with shrinking market share is forcing the company to shrink. With that in mind, many older engineers are finding themselves in the cross hairs of the company's target for operating cost reduction. As younger engineers with less than 6 years at the company watch, they realize that the company has no loyalty towards the employees.
Lifestyle
In my current position, business travel has been no existent. Every opportunity I have to visit a supplier, the trip is deep sixed because we can't send more than two people. Being that I am the least senior in the group, I normally get bumped. Work is typically around 40 hours a week since the since of urgency to get things done is at a much lower level. Diversity is an interesting topic. I've been at the company since 2000 & for the last 5 years, I have only worked with two other African American engineers in their mid twenties in an organization with well over 800 people. The numbers are not that bad around other areas of the company, but it lets you know how few of a particular race is represented in engineering.
Compensation
$76,000 with no bonuses. Healthcare has been good, but will rise 30% over current prices effective this June. When overtime is given (typically just during product launches at the plant or during development work at the proving grounds), if your hourly rate is above $30/hr., you will be paid $30/hr straight pay for overtime. Also, 40lk matching has been suspended since June 2005. With profit sharing & 401k matching gone, it makes it hard to be content when your friends at other companies are getting as much as $15k more annually & still get all the other perks.
Advice to Jobseekers
Evaluate your job offer carefully. Above all, you must be happy with what you do. The job outlook does not look good unless you are willing to move & you're also willing to do international assignments. Having a job that gives you international exposure is definitely something that is sought after by other employers. If your job offer cannot give you good pay, training, international assignments, & the opportunity to move up, then it may be best to look elsewhere.

This Product Design Engineer career survey is just one of 1000s of exclusive career surveys available on Vault. Find out what it's actually like on the job with Vault's job surveys.

Read all Vault Career Surveys for the inside scoop on specific jobs
Read Vault Employee Surveys for the inside scoop on specific employers
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